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tecnica:motori:honda_ntv650_carburetor [2024/10/25 07:06] – [Fuel and breather pipes placement] niccolotecnica:motori:honda_ntv650_carburetor [2025/12/19 13:08] (current) – [Repair kits] niccolo
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 As soon as they were mounted, the result seemed good: the precision and sensitivity of the throttle was significantly improved compared to the old cracked membranes. In a few months I will check the actual seal of the membrane and especially of the glue. The one supplied reports among its characteristics a maximum operating temperature of 80 °C. Probably the Loctite 454 has better characteristics. As soon as they were mounted, the result seemed good: the precision and sensitivity of the throttle was significantly improved compared to the old cracked membranes. In a few months I will check the actual seal of the membrane and especially of the glue. The one supplied reports among its characteristics a maximum operating temperature of 80 °C. Probably the Loctite 454 has better characteristics.
  
-In the following picture you can see the mounting position of the diaphragm, seen from below:+In the following picture you can see the mounting position of the diaphragm. You can see the angle with the vertical axis measuerd on the top cover and a view of the piston from below:
  
 {{.:honda_ntv650:carburetor-diaphragm-alignment.png?240|Diaphragm alignment}} {{.:honda_ntv650:carburetor-diaphragm-alignment.png?240|Diaphragm alignment}}
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 Remove tha tank and connect two vacuum gauges to the cylinders intakes using two joints plugs (Honda part 16214-MB0-000). Provide the fuel in some way, warm up the engine and adjust the idle speed (1100 +/- 100 rpm). The difference in vacuum reading should be 40 mm Hg or less. Remove tha tank and connect two vacuum gauges to the cylinders intakes using two joints plugs (Honda part 16214-MB0-000). Provide the fuel in some way, warm up the engine and adjust the idle speed (1100 +/- 100 rpm). The difference in vacuum reading should be 40 mm Hg or less.
  
-If necessary, synchronize to the specification by turning the synchronization adjusting screw. Screwing-in by **turning clockwise will increase the idle of the rear cylinder**.+If necessary, synchronize to the specification by turning the synchronization adjusting screw: screwing-in by **turning clockwise will increase the idle of the rear cylinder**. 
 + 
 +{{.:honda_ntv650:sync-carb-ntv650-a.png?direct&280|Carburetors synchronization: Plug}} 
 +{{.:honda_ntv650:sync-carb-ntv650-b.png?direct&280|Carburetors synchronization: Joint plug}} 
 +{{.:honda_ntv650:sync-carb-ntv650-c.png?direct&280|Carburetors synchronization: Adjusting screw}} 
  
 ===== The air cut off valve ===== ===== The air cut off valve =====
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 Il circuito della valvola cut-off è un **condotto complementare al circuito del minimo** e contribuisce con una sua parte alla miscela aria-benzina per il corretto funzionamento del minimo. La differenza è che in tale circuito il condotto dell'aria può essere chiuso creando temporaneamente un maggiore apporto di benzina. La valvola cut-off viene azionata da una membrana collegata al condotto di aspirazione: quando la depressione è molto alta (alti regimi di rotazione e valvola a farfalla chiusa) la membrana fa chiudere il condotto dell'aria cut-off; il risultato è una miscela più ricca che evita l'afterburn. Quando il motore scende di giri la depressione diventa minore e la valvola cut-off torna nella posizione di riposo; il circuito del minimo viene quindi riportato alla condizione normale. Il circuito della valvola cut-off è un **condotto complementare al circuito del minimo** e contribuisce con una sua parte alla miscela aria-benzina per il corretto funzionamento del minimo. La differenza è che in tale circuito il condotto dell'aria può essere chiuso creando temporaneamente un maggiore apporto di benzina. La valvola cut-off viene azionata da una membrana collegata al condotto di aspirazione: quando la depressione è molto alta (alti regimi di rotazione e valvola a farfalla chiusa) la membrana fa chiudere il condotto dell'aria cut-off; il risultato è una miscela più ricca che evita l'afterburn. Quando il motore scende di giri la depressione diventa minore e la valvola cut-off torna nella posizione di riposo; il circuito del minimo viene quindi riportato alla condizione normale.
 +
 +===== Repair kits =====
 +
 +You can find several carburator **repair kits** on the net, many of them are no-branded, mainly Chinese production. What you want to replace mostly will be the **float chamber gasket** and the **valve needle**, whose rubber may have hardened and deformed. It is nice if the kit contains also the other o-rings.
 +
 +{{ .:honda_ntv650:kh-1348-box-back.jpg?120|Keyster KH-1348 kit}}
 +{{ .:honda_ntv650:kh-1348-box-front.jpg?120|Keyster KH-1348 kit}}
 +I found that several kits have low quality and/or low design parts, especially the float chamber gasket may be too thin or does not perfectly fit the cave. A nice exception is the kit from **Keyster**, a Japanese company specializing in carburetor restoration kits. I purchased the **KH-1348 kit** specifically produced for the Honda NTV650 Revere 1988-1990 and it turned out to be of **excellent quality**. The kit contains:
 +
 +  * 2 x Gasket chamber
 +  * 2 x Valve seat with washer, filter and needle
 +  * 2 x Screw air with spring, O-ring and washer
 +  * 2 x Drain screw with O-ring
 +  * 1 x Jet main #140
 +  * 1 x Jet main #135
 +  * 2 x Jet slow #42
 +{{.:honda_ntv650:kh-1348-content.jpg?200|KH-1348 Kit Contents}}
 +
 +The kit **does not contain** the stem holding the main jet nor the little oval gasket of the air cut-off valve, but I was **particularly pleased with the float chamber gasket**: the shape and size are perfectly similar to the original.
 +
 +It seems that also the Keyster kit **K-976EK** is compatibile with the NTV650 Revere, it contains fewer parts, but it contains the same rubber parts as the **KH-1348** kit, plus the oval O-ring of the air cut-off valve. Another kit from Keyster is the **K139** (also labeled **NTMOR-007G**), which includes only the float chamber gasket.
 +
  
 ===== Web References ===== ===== Web References =====
tecnica/motori/honda_ntv650_carburetor.1729832809.txt.gz · Last modified: by niccolo